Research Projects

Over the years, Dr. Poonam Rani’s research has spanned a diverse range of topics across thermal processing, food engineering, and computational modeling. Her work integrates experimental investigation, pilot-scale and industrial validation, and advanced modeling techniques to drive innovation in food processing technologies.

Spray Drying & Energy Efficiency

  • Developed mathematical models for energy balance in multi-stage spray dryers, enabling the prediction and optimization of specific energy consumption.
  • Conducted pilot-scale and industrial-scale spray drying trials to improve the energy efficiency of dairy powder production.
  • Demonstrated the potential for significant energy savings through optimization of pre-processing steps and viscosity control.
  • Focused on the functional characterization of milk powders and addressed key challenges in achieving end-user quality standards.
  • Collaborated on the integration of data capture systems, real-time sensors, and monitoring dashboards into upgraded spray drying systems, advancing process digitalization and parameter optimization.

Food Drying Technologies

  • Performed energy and exergy flow assessments in mixed-mode solar dryers to identify energy loss points.
  • Improved drying performance and product quality using finned collectors, enhancing thermal efficiency.
  • Evaluated the economic feasibility of solar drying systems.
  • Investigated chemical and ultrasound pre-treatments to enhance drying kinetics and product quality in convective drying of pineapple slices.
  • Collaborated on the optimization of osmotic air drying of banana slices, contributing to improved process efficiency and product texture.

Computational Modeling & Simulation

  • Conducted finite element-based parametric studies to augment heat transfer in semicircular loop fin and baffle-integrated solar collectors.
  • Developed computational models to simulate heat and mass transfer in mixed-mode and indirect solar dryers, targeting energy efficiency improvements.
  • Visualized 3D air circulation patterns, heat transfer regimes, and moisture migration during natural and forced convection to assess drying uniformity.
  • Modeled moisture migration during convective drying of pineapple rings, accounting for non-isotropic shrinkage and variable transport properties.

Ready-to-Eat Foods & Extrusion

  • Developed and optimized a variety of ready-to-eat (RTE) puffed products, multigrain flakes using extrusion technology.
  • Enhanced product texture, taste, and nutritional profile through fermentation and extrusion optimization.

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